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Super sanitizer

A healthy nutrition of animals means a guarantee of healthy nutrition for humans too. For this reason it is important to adopt solutions to safeguard the quality of food. The sanitizer is today one of the most effective solutions.

  The line include:

 

Screw feeder

The variable-pitch feeder is driven by a continuous variable speed hydraulic gear motor.

It is equipped with an overflow and emptying safety device.

The whole body of the screw feeder in contact with the feed is made in stainless steel, including the shafts.

The feeder is electrically heated from the outside. The outer surface is lined with insulation to keep the temperature constant.

Thermal Conditioner

The conditioner is driven by its own motor. There are two connections in the conditioner for the input of liquids. The conditioner is entirely stainless steel made included shafts and paddles. Plate thickness casing 4 mm. To obtain the best results from the addition of steam, the paddles of the conditioner shaft are easily adjustable so as to maintain a quantity of mash in the blender which ensures the optimum time required for the operation.

The thermal conditioner has 5 temperature probe for control the conditioning of the meal.

The Conditioner is electrically heated from the outside. The outer surface is lined with insulation to keep the temperature constant.

The thermal Conditioner have to be connected to the steam line through a manifold and 4 connections each one controlled by modulating valves (not include in the scope of our delivery)

 

Sanitizer heated by thermal oil

The thermal conditioner is installed upstream of a press and it can increase the production up to 15% and significantly improves the durability of pellets PDI (Pellet Durability  Index)

Conditioning is the result of the 3 variables moisture, temperature and time, and as moisture and temperature are related, time is the ultimate variable when optimising nutritional quality of the feed as well as improving pellet quality.

The sanitizer is equipped with temperature probes for the control of the following parameters:

1.    Temperature of the raw material at the inlet

2.    Temperature of the raw material at the outlet

3.    Temperature of the oil at the inlet

4.    Temperature of the oil at the outlet

Average temperature of operating oil continuous 90 ° C

Maximum temperature of the heat exchanger wall about 135 ° C

Max capacity of the steam set: 65 kg steam / h of saturated steam at pressure up to 2.5 bar

The heat exchanger is designed to use the heat of the steam in the condensation step.

Features of the sanitizer:

•    Up to 3 minutes retention time

•    Up to 90° C constant temperature (with a tolerance of +/-1°C)

•    First-in  first-out functioning

•    Suitable for heat treatment of mash

•    Individually driven, frequency controlled

•    Frequency controlled drives to achieve the necessary retention time

•    Manufactured in stainless steel for minimum contamination

Design consists of the following main components, which are built together as one unit on a steel frame:

•    Mixer body manufactured in stainless steel

•    Mixer shaft manufactured in stainless steel

•    Hinged door with door switch, conform CE-norms

The outer frame is provided with an oil heated system and insulation and the oil circuit is equipped with an expansion tank.

The thermal conditioner provides:

• Elimination of Salmonella

• Gelatinization of starch

• Sanitation

Conveyor electrically heated and insulated by insulation ARMAFLEX

the connection between conditioner and pellet chamber is made through a feed conveyor made in stainless steel type AISI 304 thickness = 2 mm . An inspection door with safety grid is located on the feed conveyor

The Conveyor is electrically heated from the outside. The outer surface is lined with insulation to keep the temperature constant.

The Conveyor has two level probes: a rotary blade level indicator and a capacity level transmitter devices for continuous level measurement.

Double Screw feeder

The variable-pitch feeder is driven by a continuous variable speed hydraulic gear motor.

It is equipped with an overflow and emptying safety device.

The whole body of the screw feeder in contact with the feed is made in stainless steel, including the shafts.

The feeder is electrically heated from the outside. The outer surface is lined with insulation to keep the temperature constant

We offer the sanitizer with 3 different volumetric solutions:

●     SNF 600.5000 (600mm inner diameter, 5000 mm total length)

●     SNF 800.5000 (800mm inner diameter, 5000 mm total length)

●     SNF 1100.5000 (1100mm inner diameter, 5000 mm total length)

Technical features

Model Inner diameter (mm) Total length (mm) Output based on 4 min of retention time (T/h) Output based on 2min of retention time (T/h)    
SNF600.4500-EH 600 5000 8 15    
SFN800.5000-EH 800 5000 15 30    
SFN1100.5000-EH 1100 5000 30 60